Vertical Integration Capabilities

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Logistics Support Engineering & Design Product Manufacturing Integration Certification/ Qualification
Engineering, Solidworks Modeling

Engineering & Design

Our mechanical, electrical, and structural engineers design customized solutions to meet our customer’s mission requirements.  Co-located next to manufacturing, this team works from concept and design through the initial parts manufacturing and documentation, ensuring every step of the way, the product will meet all the applicable standards required by these heavily regulated industries.

Manufacturing

Product Manufacturing

United Rotorcraft’s state of the art manufacturing department operates in over 140,000 square feet of production and completion facilities in Colorado and Texas.  Whether our customers require a build to print or build to spec solution, we offer a variety of services to meet those needs.  Our production capabilities include:

  • CNC Machining
  • Sheet Metal Fabrication
  • Thermoformed Plastics
  • Electrical and Avionics Manufacturing and Assembly
  • Composite and Fiberglass Manufacturing and Repair
  • Aircraft Interiors Fabrication.
Maintenance Repair and Overhaul

Integration

With over 55,000 square feet of completion and aircraft modification hangar space, our professional technicians modify and install customized aircraft interiors including:

  • Cabinetry and Storage
  • Ergonomic Seating
  • Flooring Solutions
  • Interior Panels
  • Aircraft Paint
  • Night Vision Solutions
  • Upholstery and Embroidery
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Aircraft Painting

Our 6,600 square foot paint facility in Decatur, TX houses an 18 x 63 foot paint booth, capable of accommodating aircraft as large as a UH-60 Black Hawk.

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Certification/Qualification

United Rotorcraft manufactures many of its products under a Parts Manufacturing Authority (PMA) and installs these parts at our FAA Repair Station Licensed facilities with certified technicians that are A&P mechanics, IA, or DARs.  Our civilian aviation authority approvals include FAA and EASA STCs as well as international validations with foreign airworthiness authorities including ANAC, CAAC, EASA, and JCAB.  United Rotorcraft utilizes Air Methods Organization Designation Authorization (ODA) which holds over 200 STCs for both rotorcraft and fixed wing aircraft.  Having access to an in-house ODA allows for minimal FAA involvement, speeding up the certification process.  United Rotorcraft also qualifies to military specifications and standards for air and ground vehicles and holds a number of AWR approvals with the US Military.  

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Logistics Support

From the start of a new contract each aircraft is assigned a program manager who oversees the project.  The program manager is responsible for maintaining the schedule and budget until the aircraft is formally delivered to the customers.  Following delivery, a team of customer support managers provide comprehensive training (if desired) to the customers on how to use the equipment in the aircraft.  This team of dedicated individuals are available for parts or service requests long after the aircraft leaves our facility and an AOG line can be contacted 24/7 in case of a parts or service emergency.

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AS9100 Registration

AS9100 Quality Systems

At the heart of United Rotorcraft is our commitment to provide 100% quality products and service to our customers.  We are proud to have every employee committed to the process of continuous improvement and have been ISO9001 certified since 2000 and AS9100 certified since 2013.